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Key Precautions for Oil-Immersed Transformers Operation

Oil-immersed transformers excel in insulation strength, cooling efficiency, and overload capacity, making them the preferred choice for high-power applications.

1. Pre-Operation Checks

  1. Oil Quality Inspection for Oil-Immersed Transformers

    • New oil breakdown voltage ≥35kV/2.5mm

    • Moisture content ≤20ppm

  2. Sealing System Verification for Oil-Immersed Transformers

    • Replace silica gel if >2/3 discolored

    • Oil level in conservator must be 1/4~3/4 of gauge mark

2. Operational Monitoring

ParameterThreshold for Oil-Immersed TransformersConsequences of Exceeding Limits
Top oil temperature≤85℃Accelerated aging of insulating oil in oil-immersed transformers
Winding hot-spot≤95℃Sharp increase in gas generation inside oil-immersed transformers
Dissolved gasH₂≤150μL/LEarly warning of latent faults in oil-immersed transformers

3. Exclusive Maintenance for Oil-Immersed Transformers

  1. Breather Maintenance for Oil-Immersed Transformers

    • Quarterly inspection of breather oil seal

    • Must close breather valve before replacing silica gel in oil-immersed transformers

  2. Tap Changer Operation for Oil-Immersed Transformers

    • De-energize oil-immersed transformers before adjustment

    • Oil sample testing required after operation in oil-immersed transformers

4. Emergency Procedures for Oil-Immersed Transformers

  1. Gas Relay Alarm in Oil-Immersed Transformers

    • Immediately collect gas samples from oil-immersed transformers

    • Compare with historical DGA data of oil-immersed transformers

  2. Major Oil Leakage in Oil-immersed Transformers

    • Emergency shutdown of oil-immersed transformers

    • Apply specialized leak-sealing compound for oil-immersed transformers

5. Special Scenarios for Oil-Immersed Transformers

  • Arctic regions: Oil-immersed transformers require low-temperature heaters

  • Chemical plants: Oil-immersed transformers need corrosion-resistant bushings

  • Humid environments: Daily breather checks for oil-immersed transformers